The real innovation is not the product, it is the process
We understand that mass manufacturing is a highly complex, cost driven and continuously changing environment. Thus, we designed DiscreteAi’s software as highly adoptable that requires minimal configuration with lowest cost of implementation.
Hard Disc Drive Manufacturing
Hard Discs Drive manufacturing is a well-established industry and minimizing production costs for HDDs is more important than ever. Since most of processes are kitted up with sensors and product is tracked at every stage, a cost reduction can be further achieved by streamlining HDD manufacturing with predictive AI. DiscreteAi can help your organization achieve highest level of production efficiency and yield.
Key Benefits
- Automated real time detection of malfunctioning production machinery or process step
- Provide predictive maintenance protocols to limit unplanned downtime of production line machinery
- Maximize equipment use and reduce raw material.
Software Attributes
- Get latest advancement in Artificial Intelligence and Machine Learning
- Local, cloud or at the edge implementation.
- Flexible deployment with enterprise scalability.
- Easy and understandable operator level visualization.
- Exceptional low-cost support.
Shoe Manufacturing
Shoe manufacturing have historically been labor-intensive industry with multi-location segmented facilities. However, a transformation is taking place in shoe manufacturing where production process is concentrated in a single automated space, and in the market where the shoes are sold. Large manufactures such as Adidas are establishing so called “SpeedFactories”. DiscreteAi can help your organization compete with “SpeedFactories” without incurring significant investment.
Key Benefits
- Provide real-time line balancing.
- Reduces cycle and idle time for machines and workers.
- Manage product flow by identifying and predicting bottlenecks.
- Compare and Identify operator with training needs.
- Provide unified manufacturing dashboard for facilities at multiple locations
Software Attributes
- Get latest advancement in Artificial Intelligence and Machine Learning.
- Local, cloud or at the edge implementation.
- Flexible deployment with enterprise scalability.
- Easy and understandable operator level visualization.
- Exceptional low-cost support
Battery
The Li-ion battery market is growing at a rapid pace and is highly competitive. Battery manufacturers need to improve their operational performance, plant structure and end -to- end processes to become cost competitive while implementing new chemistries and manufacturing processes. DescreteAi provide highly adoptable artificial Intelligence tools to help your organization achieve highest level of production efficiency and yield.
Key Benefits
- Automated real time detection of malfunctioning production machinery or process step within electrode manufacturing, cell assembly, packaging, and testing lines.
- Manage product flow by identifying and predicting bottlenecks.
- Provide predictive maintenance protocols to limit unplanned downtime and reduce material waste.
Software Attributes
- Get latest advancement in Artificial Intelligence and Machine Learning.
- Local, cloud or at the edge implementation.
- Flexible deployment with enterprise scalability.
- Easy and understandable operator level visualization.
- Free download of yield analysis software 6. Exceptional low-cost support.
Semiconductor
Semiconductor manufacturing is complex where productions processes typically include several stages and processing times can span weeks. Yield losses and testing costs can comprise up to 20 percent of the total production costs. DiscreteAi’s agile software provides real-time visibility into yield performance allowing early detection of anomalous equipment, impact of one equipment anomaly on other processes, and visualization of production flow including bottleneck, throughput, and equipment utilization.
Key Benefits
- Automated correlation between processes and equipment performance and detection of low yielding machines.
- Limit variation of key performance indicators and provide actionable insight into bottlenecks.
- Provide predictive maintenance protocols to limit unplanned downtime of production line machinery
Software Attributes
- Free download of yield analysis software.
- Exceptional low-cost support.
- Get latest advancement in Artificial Intelligence and Machine Learning.
- Local, cloud or at the edge implementation.
- Flexible deployment with enterprise scalability
- Easy and understandable operator level visualization
Oil & Gas
Oil & Gas companies collect data from a diverse array of sources such as production wells, equipment diagnostic to process operations. DiscreteAi algorithm seamlessly taps this data to evaluate producing wells performance compared to expectations and other wells for both onshore and offshore assets. With DiscreteAi, your organization will have real-time visibility into well performance allowing early detection of equipment issues, production shortfall and a comparative analysis of expected vs. metered production rates.
Key Benefits
- Prediction of production drop for each well.
- Automated correlation of metered production rate between wells.
- Predictive maintenance protocols for equipment associated with each producing well.
- Performance analysis of suppliers based on metered well production.
Software Attributes
- Get latest advancement in Artificial Intelligence and Machine Learning.
- Local, cloud or at the edge implementation.
- Flexible deployment with enterprise scalability.
- Easy and understandable operator level visualization.
- Exceptional low-cost support.
Micro-LED Manufacturing
The LED market is growing at rapid pace in multiple segments such as Lighting, Automotive, Consumer, and Display. In case of microLED in Display, the critical path to long-term success is cost due to low yield. DiscreteAi’s improves operational performance, yield rate, plant structure and end to end processes to reduce production-related costs in each of the major steps e.g., epitaxy, waferfab, diefab, packaging/back-plane integration.
Key Benefits
- Automated correlation between processes and equipment performance and real-time detection of low yielding machines.
- Limit variation of key performance indicators and provide actionable insight into bottlenecks and processes.
- Provide predictive maintenance protocols to limit unplanned downtime of production line machinery.
Software Attributes
- Get latest advancement in Artificial Intelligence and Machine Learning.
- Local, cloud or at the edge implementation.
- Flexible deployment with enterprise scalability
- Easy and understandable operator level visualization.
- Exceptional low-cost support